Classic Sheet Metal :: Quality Leader in Metal Fabrication and assembly
Classic Sheet Metal, Inc.
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Welding services

Welding Services 

 

Welding Services:: Classic Sheet MetalOf all the sheet metal forming and fabricating services, welding remains the area where the skill and experience of our staff is expressed in each and every part.  Classic Sheet Metal maintains a welding department of structural and sheet metal welding services by certified welding professionals, many with 15 to 20 years of experience in stainless steel, copper, aluminum, and many other ferrous and non-ferrous materials.


Our Spot and TIG/MIG welding expertise assures better penetration, better finishing and finer looking weldments.

 

The fabrication of a sheet metal chassis often requires some method of assembly. This assembly can be achieved by welding and spot welding component sheet metal parts or or adding various types of hardware such as weld nuts or hinges.  This is an accurate, economical, and efficient method of assembly.

 

Automation
Operators are trained and certified in the use of multiple machines.
Metal Forming Capabilities

CNC Punching
CNC Laser Cutting
CNC Stamping

Press Brake Forming
Punch Press Stamping
Metal Stamping

Metal Forming
ARC Welding
TIG/MIG Welding
Spot Welding
Contract Assembly

 

Secondary Operations

Tooling
Die Tapping
Staking
Value Added Process
Welding
Contract Assembly

Hardware Installation

Tapping & Deburring

Cleaning
Heat Treating
Plating
Anodizing
Screening
Painting
Returnable/Reusable Packaging

Materials
Aluminum (all grades)
Mild Steel
High Strength (HSLA) Steel
Cold Rolled Steel
Hot Rolled Steel
Galvanized Steel
Brass
Copper
Stainless Steel
Austinitic (300 series) Stainless Steel
Specialty Stainless Steel
Other Materials, Gages, Thickness & Tolerances
Volume Capabilities
Prototype Runs to Several Million Pieces Annually Depending on Product Complexity & Application
Equipment

5 - TIG Welders

1 - MIG Welder

7 - Spot Welders to 175 KVA 

ISO Certified 9001:2000
PPAP Productions Parts Acceptance Program
FMEA Failure Mode Effects Analysis
SPC Statistical Process Control
RoHS Compliance
KAN BAN/LEAN
JIT

Six Sigma Capabilities 

EDI Electronic Data Interchange

C of C Certificate of Compliance

Data Exchange

ProEngineer
AutoCAD
Master CAM
SolidWorks Part Files

Catia CAD/CAM

SolidWorks Assembly Files
2D & 3D DXF Files
2D & 3D IGES Wireframe
other CAD/CAM Formats
Industries Served
Aerospace
Agricultural
Architectural Lighting Assemblies
Automotive (tier 2 or 3)
Audio Distribution Bioscience Specialized Components
Components Automation Computer Equipment
Controls & Instrumentation
Department of Defense
Electromechanical Electromotive
Electronics & Controls
Fitness Equipment
Hydraulic Systems
Lighted Display Industry
Medical
Military
Money Handling Equipment
NASA
Power Systems
Power Generation
Retail Fixtures
Point of Purchase Fixtures
Subsystem Enclosures
Telecommunications
Transportation
Products Description

Alarm housings
Face plates
Front panels
Metal shelves
Subsystem enclosures
Telecommunications rack
Wall plates
Access covers
Antenna brackets
Assembly
Audio visual racks
Backplane covers
Baffle
Base plates
Bases
Battery brackets
Blank panels
Bus bar grounding
Card cages
Cannels
Chassis
Combiners
Communications cabinet
Computer cabinet
Computer housing
Computer trays

Control panels

Electromechanical assemblies

Electronic enclosures
Enclosures
Extension brackets
Frames
Heatsinks
High voltage power supply
Junction panels
Metal cabinets
Module housings
Pc board cover
Power supply trays
Rack mount chassis
Retail fixtures
Security equipment cases
Server cabinet
Server housing
Server rack
Shelves support
Side plates
Slide
Speaker stands
Station base
Support brackets
TV mountings
Weldment trays

Precision Welding Services Defined

Welding Services :: Classic Sheet MetalWelding is a fabrication or sculptural process that joins materials, usually metals by causing coalescence. This is often done by melting the workpieces and adding a filler material to form a pool of molten material (the weld pool) that cools to become a strong joint, with pressure sometimes used in conjunction with heat, or by itself, to produce the weld. 

 

Classic Sheet Metal uses two methods of welding for production runs.
     
Spot Welding uses tungsten rod or coiled wire to squeeze two metal parts together while introducing a high wattage/low voltage current causing the material to flow and thereby fusing the parts together.
    
Welding (TIG/MIG welding) uses a tungsten rod to arc a strong, higher voltage (AC for aluminum) to the parts, melting them together resulting in a very strong filleted weld. Sophisticated electronic devices now control both of these methods of welding.


This is in contrast with soldering and brazing, which involve melting a lower-melting-point material between the workpieces to form a bond between them, without melting the workpieces.